Foundry 101: Pattern Making – Tooling Method Selection and Innovations

Badger Alloys Offers Traditional and Next-Generation Pattern Making for Sand Castings Pattern making is a critical component in the casting manufacturing process, serving as the blueprint for casting metal parts. The selection of tooling methods and the evolution of pattern-making...

Read More

CASE STUDY: Sapphire Technologies

BADGER ALLOYS CASE STUDY: Sapphire Technologies' Turboexpander "It's not easy to find a partner in the sand-casting space that can support prototyping and transition to production volumes for the relatively larger castings we need. Badger Alloys was able to leverage...

Read More

Foundry 101: Demystifying Sandcasting Engineering

“Foundry 101,” our new blog series, will provide an overview of the entire sandcasting process, from engineering to pattern to finished, machined product. This article launches the series and will focus on Stage One: Sandcasting Engineering. From material selection to...

Read More

Badger Alloys CEO to Represent Wisconsin Metalcasters at Government Affairs Fly-in in DC

PRESS RELEASE For immediate release June 6, 2024 Contact:  Sara Davis, saradavismarketing@gmail.com, 414.303.5149 Badger Alloys CEO to Represent Metalcasters at Government Affairs Fly-in in D.C. MILWAUKEE, WIS – Rob Cowen, president and CEO of Badger Alloys, will represent Wisconsin foundries...

Read More

How 3D Printing can Improve your Casting Process

3D printing in casting manufacturing The innovation of 3D printing has revolutionized the sand casting process. Forward-thinking foundries are using this technology to produce polymer patterns and sand molds and cores. Ideal for low-volume casting needs, both types of tooling...

Read More

White paper: Benefits of Using Highly Exothermic Blind Risers

By Reid Petges, Foundry Engineer, Badger Alloys, Inc. As a leader in the steel foundry industry, Badger Alloys was recently invited to share its expertise on highly exothermic risers at the SFSA T&O Conference. Reid Petges, Foundry Engineer with Badger...

Read More

Your Emergency Casting Supplier

If you are in need of an emergency or secondary casting supplier, Badger Alloys has experience in making any transition – whether temporary or permanent – as seamless as possible. There are a number of reasons Badger Alloys offers a...

Read More

CEO Rob Cowen shares insights in BizTimes Media’s “2023 Mid-year Economic Forecast”

ARTICLE July 24, 2023 Contact:  Sara Davis, saradavismarketing@gmail.com, 414.303.5149 2023 Mid-year Economic Forecast Badger Alloys CEO Rob Cowen shared his insights on the current state of manufacturing in BizTimes Media's "2023 Mid-Year Economic Forecast: As economic uncertainty continues, more manufacturers...

Read More

Badger Alloys CEO to Represent Wisconsin Foundries at Government Affairs Fly-in

PRESS RELEASE For immediate release June 8, 2023 Contact:  Sara Davis, saradavismarketing@gmail.com, 414.303.5149 Badger Alloys CEO to Attend Government Affairs Fly-in in Washington, D.C. MILWAUKEE, WIS – Rob Cowen, president and CEO of Badger Alloys, Inc., will represent Wisconsin foundries...

Read More