Whether castings are poured in our sand foundry or elsewhere, we can deliver them as semi-machined, finish-machined, or as an assembly. We machine a wide range of alloys, including high alloy/stainless steel, bronze, brass, copper-based, nickel-based, carbon/low-alloy steels, and wear-resistant alloys.
Our cutting-edge equipment and team of experienced, certified machinists allow us to meet the tightest tolerance requirements for the most critical components. We specialize in the machining of large castings up to 88 inches in diameter with a height of seven feet and a weight of 10,000 pounds. We can provide dynamic balancing up to 6500 pounds. We also have the unique ability to machine keyways up to 4.5 inches wide and 40 inches long.
In addition to machining new castings, we can repair, refurbish, remanufacture or completely re-engineer used and damaged parts.
Badger Alloys continuously invests in the latest machining equipment, like the Hyundai Vertical Turning Lathe that allows us to machine large, complex and/or nonconforming part shapes. Our machinists have decades of experience and are certified in traditional and modern machining skills.
Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.
Read More
Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.
Read More
Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.
Read More
Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.
Read Moresubmit a request for a proposal or quote