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Foundry 101 Part 6: Sand casting shakeout/cutoff/cleaning - A critical step in a casting's journey through a foundry Sand Casting Shakeout, Cutoff, and Cleaning is a critical step The shakeout, cutoff and cleaning process in metal casting is a major...

Foundry 101 Part 5: Melt Lab and Testing are Critical to Casting Success Testing in sand casting is about predictability, performance, safety, and meeting design specifications and requirements Foundry melt labs conduct a range of tests to ensure the quality,...

Foundry 101 Part 4: How the Type of Sand Used in the Casting Process Impacts Performance The type of sand used in the casting process impacts performance There are multiple types of sand used in the sand-casting process. The sand...

Badger Alloys Supports Special Spaces PRESS RELEASEFor immediate releaseMarch 6, 2025Contact: Sara Davis, saradavismarketing@gmail.com, 414.303.5149 MILWAUKEE, WIS -- Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, regularly donates time and money to local community groups, particularly those that...

Amanda Hofmann, Badger Alloys, Inc. MILWAUKEE, WIS -- Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Amanda Hofmann has been appointed Customer Service Manager. In this role, Hofmann will oversee customer inquiries, orders,...

Foundry 101 Part 3: Understanding Molds and Cores in the Sand Casting Process Molds and cores are critical to casting success In the world of metal casting, the mold and core-making process is foundational to defining the structure, detail, and...

Nick Hanson, Sales Engineer, Badger Alloys MILWAUKEE, WIS -- Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Nicholas Hanson has been appointed Sales Engineer. In this role, he will build and manage customer...

Foundry 101 Part 2: Pattern Making - Tooling Method Selection and Innovations Badger Alloys Offers Traditional and Next-Generation Pattern Making for Sand Castings Pattern making is a critical component in the casting manufacturing process, serving as the blueprint for casting...

BADGER ALLOYS CASE STUDY: Sapphire Technologies' Turboexpander "It's not easy to find a partner in the sand-casting space that can support prototyping and transition to production volumes for the relatively larger castings we need. Badger Alloys was able to leverage...