News

Badger Alloys Offers Traditional and Next-Generation Pattern Making for Sand Castings Pattern making is a critical component in the casting manufacturing process, serving as the blueprint for casting metal parts. The selection of tooling methods and the evolution of pattern-making...

BADGER ALLOYS CASE STUDY: Sapphire Technologies' Turboexpander "It's not easy to find a partner in the sand-casting space that can support prototyping and transition to production volumes for the relatively larger castings we need. Badger Alloys was able to leverage...

Brad Moore, Director of Sales Engineering for Badger Alloys, was quoted in Andrew Van Dam's article in The Washington Post titled, "The most common job in America is an incredible three-way tie." In it, Van Dam explores the country's most...

“Foundry 101,” our new blog series, will provide an overview of the entire sand casting process, from engineering to pattern to finished, machined product. This article launches the series and will focus on Stage One: Sand Casting Engineering. From material...

PRESS RELEASE For immediate release June 6, 2024 Contact:  Sara Davis, saradavismarketing@gmail.com, 414.303.5149 Badger Alloys CEO to Represent Metalcasters at Government Affairs Fly-in in D.C. MILWAUKEE, WIS – Rob Cowen, president and CEO of Badger Alloys, will represent Wisconsin foundries...

3D printing in casting manufacturing The innovation of 3D printing has revolutionized the sand casting process. Forward-thinking foundries are using this technology to produce polymer patterns and sand molds and cores. Ideal for low-volume casting needs, both types of tooling...

MILWAUKEE, WIS -- Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, and a long-time member and supporter of American Foundry Society (AFS), exhibited at the association's MetalCasting Congress April 23 - 24, 2024, at the Baird Center in...

Badger Alloys Plant Manager, Kevin Boylen MILWAUKEE, WIS -- Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Kevin Boylen has been appointed Plant Manager. In this role, he oversees all foundry operations, with...

By Reid Petges, Foundry Engineer, Badger Alloys, Inc. As a leader in the steel foundry industry, Badger Alloys was recently invited to share its expertise on highly exothermic risers at the SFSA T&O Conference. Reid Petges, Foundry Engineer with Badger...