“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.
Our full-service sand casting manufacturing campus includes a foundry, machine shop, pattern facility, engineering team, and rapid response technologies. This on-site collaboration throughout the entire process ensures you the highest quality sand castings.
Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.
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Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.
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Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.
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Cutting-edge equipment and certified machinists meet your tightest tolerance requirements.
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Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.
Read MoreUse our interactive tool to compare properties and find your ideal material.
Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.
Important information on castings, industry trends and what’s happening at Badger Alloys.
BADGER ALLOYS CASE STUDY: Sapphire Technologies’ Turboexpander “It’s not easy to find a partner in the sand-casting space that can support prototyping and transition to production volumes for the relatively larger castings we need. Badger Alloys was able to leverage…
Brad Moore, Director of Sales Engineering for Badger Alloys, was quoted in Andrew Van Dam’s article in The Washington Post titled, “The most common job in America is an incredible three-way tie.” In it, Van Dam explores the country’s most…
“Foundry 101,” our new blog series, will provide an overview of the entire sandcasting process, from engineering to pattern to finished, machined product. This article launches the series and will focus on Stage One: Sandcasting Engineering. From material selection to…