“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.
Our full-service sand casting manufacturing campus includes a foundry, machine shop, pattern facility, engineering team, and rapid response technologies. This on-site collaboration throughout the entire process ensures you the highest quality sand castings.
Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.
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Go from CAD to finished casting in expeditied timelines with our robotic patternless molding, 3D-printing and other additive/subtractive processes.
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Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.
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Cutting-edge equipment and certified machinists meet your tightest tolerance requirements for keyway cutting, milling, dynamic balancing, and turning up to 10,000 lbs.
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Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result through reverse engineering, solidification analysis, 3D scanning, etc.
Read MoreUse our interactive tool to compare properties and find your ideal material.
Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.
Important information on castings, industry trends and what’s happening at Badger Alloys.
Nick Hanson, Sales Engineer, Badger Alloys MILWAUKEE, WIS — Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Nicholas Hanson has been appointed Sales Engineer. In this role, he will build and manage customer…
Badger Alloys Offers Traditional and Next-Generation Pattern Making for Sand Castings Pattern making is a critical component in the casting manufacturing process, serving as the blueprint for casting metal parts. The selection of tooling methods and the evolution of pattern-making…
BADGER ALLOYS CASE STUDY: Sapphire Technologies’ Turboexpander “It’s not easy to find a partner in the sand-casting space that can support prototyping and transition to production volumes for the relatively larger castings we need. Badger Alloys was able to leverage…