Sand Casting Services: From Pattern to Finished Casting

Sand Castings Services Company – Full Service Custom Metal Casting

Whether customers need a few specialty components or a larger volume of custom castings, Badger Alloys is fully equipped to meet their demands. Our sand-casting foundry is complemented by on-site pattern-making, machining, engineering and rapid response technologies to provide the most comprehensive, collaborate casting process.

  • All custom, high-quality sand casting services for Metal Casting
  • Expertise working with customers on casting design for improved castability
  • Secure pattern storage in clean, protected facility
  • Solidification modeling software to maximize efficiency
  • Intricate sand castings
  • Short-run capabilities
  • Engineered product
  • Heavily cored castings
  • Diverse alloys poured

Sand Casting

Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.

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Pattern Making

Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.

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Casting Machining

Cutting-edge equipment and certified machinists meet your tightest tolerance requirements for keyway cutting, milling, dynamic balancing, and turning up to 10,000 lbs.

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Sand Casting Engineering

Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result through reverse engineering, solidification analysis, 3D scanning, etc.

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Rapid Response Technologies

Go from CAD to finished casting in expeditied timelines with our robotic patternless molding, 3D-printing and other additive/subtractive processes.

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how can we help?

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