Testing Equipment and Capabilities

Badger Alloys’ Quality Assurance Testing Equipment and Capabilities

Badger Alloys’ metal casting Testing and Research & Development Departments are dedicated to ensuring customers receive the highest quality castings. Our extensive on-site testing equipment and additional quality assurance capabilities support our certified professionals and highly trained metallurgists in their chemical analysis, mechanical analysis, metallographic analysis, non-destructive testing (NDT) and sand testing services.  Their work is detailed, precise, and crucial to the success of the casting process.

Chemical Analysis

On-site Testing Equipment

-Spectro SpectroMaxX LMF06 optical emission spectrometer

-Spectro SpectroMaxX LMX06 optical emission spectrometer

-SciAps Z-902 Carbon laser-induced breakdown spectrometer

Available Quality Assurance Capabilities

-Combustion analysis for carbon/sulfur

-Inert gas fusion analysis for oxygen/nitrogen

-PMI via portable or stationary X-ray fluorescence spectrometers

 

Mechanical Analysis

On-site Testing Equipment

-Wilson Model BT-504 Rockwell hardness tester

-King Tester portable Brinell hardness testers

-Detroit PHL-series stationary Brinell hardness tester

Available Quality Assurance Capabilities

-Tensile testing to ASTM or ISO specifications

-Charpy impact testing to ASTM or ISO specifications

-Macro Vickers hardness testing

-Vickers and Knoop microhardness testing

-Weldability testing

 

Metallographic Analysis

On-site Testing Equipment

-LECO VX4 inverted microscope

-Olympus SZX7 stereoscope

-PAX-It! image capture and analysis software

Available Quality Assurance Capabilities

-Metallographic preparation to ASTM E3 or ISO 20580

-Ferrite analysis to ASTM A800, ASTM E562, or ASTM A923

-Cast iron analysis to ASTM A247

-Other metallographic examinations as required

-General corrosion testing to ASTM, ISO, or MIL specifications

-Intergranular corrosion testing to ASTM A262 or ISO 3651-2

-Other corrosion testing as required

 

Available Non-Destructive Examination Capabilities

-Visual examination

-Liquid penetrant testing

-Magnetic particle testing

-Radiography

-Ultrasonic testing
 

On-site Foundry Sand Testing Equipment and Capabilities

-Simpson Technologies Model 42104 sand tensile tester

-pH testing

-Loss-on-ignition (LOI) testing

-Sieve analysis

Certifications & Awards

Badger Alloys’ commitment to quality has been recognized by a number of international and local organizations in a variety of industries.  More importantly, our customers and vendors appreciate our commitment to excellence. 

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Customer Commitment

With an average customer relationship of 27 years, it is clear that Badger Alloys has a consistent focus on customer service and communication. We work hard to meet your demands for state-of-the-art custom castings.

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Environmental Sustainability

By nature, our industry has substantial environmental challenges, and foundry owners must be conscious of the waste and pollution our plants may create.

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Family-Friendly Workplace

As a family-owned business, we see each and every employee as part of the Badger Alloys family.  We invite you to learn more about building a career as part of the Badger Alloys team.

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Mission Statement

Badger Alloys offers the highest quality castings, service and support. We strive to create and maintain a partnership with each and every customer.

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Workforce Development

Milwaukee manufacturers understand that skilled workers are becoming more and more difficult to find.  As a company, Badger Alloys is actively involved with Milwaukee Public Schools

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Community Involvement

Badger Alloys feels strongly about supporting and advancing our community’s children – our future workforce.  As such, many of our contributions — and much of our volunteer time.

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History

As a Badger Alloys customer, you will have aggressive delivery requirements met for your custom castings. You will receive exceptional customer service and expert advice on your project from our highly trained, technical staff.

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trade organization memberships